The development and application of 3D scanning, computer-aided design (CAD), and computer-aided manufacturing (CAM) technologies to produce customised foot orthoses have been one of the most important recent developments in the field of foot and leg health. Foot and Ankle Clinic Australia has embraced these advances, allowing us to provide the most accurate and successful orthotic treatments for our patients.



Traditional Methods vs. Modern Technology

Traditionally, foam or plaster casting techniques were used to create bespoke foot orthotics. Although these techniques are often used in therapeutic settings, they have disadvantages. Patients may experience discomfort during the orthosis creation process using traditional methods, and results may vary in accuracy and precision.

On the other hand, the orthosis manufacturing process has changed as a result of the integration of 3D scanning, CAD, and CAM technology. Using this advanced method, we can make very accurate and complete molds for the foot, create orthotic components specific to each patient’s needs, and manufacture the orthosis with remarkable precision.

The Benefits of 3D Custom Orthotics

Personalised Solutions: Custom 3D orthotics are made to fit the unique features of each foot. By customising orthotics, you can be sure they provide the best support, comfort, and function.

Enhanced Comfort: Custom orthotics, as opposed to generic over-the-counter insoles, are made to fit perfectly into your shoes, providing the best possible comfort and reducing pain or discomfort related to foot issues.

Enhanced Functionality: These orthotics provide a significant improvement in mobility and general foot health by addressing a variety of foot disorders, including biomechanical problems, aberrant gaits, and arch support.

Reduced Pain and Discomfort: Custom orthotics can reduce pain and discomfort brought on by diseases like plantar fasciitis, flat feet, and bunions by addressing anatomical and functional irregularities in the foot.

Reduced Pain and Discomfort

Image Source: Very Well Health

The Process of Obtaining 3D Custom Orthotics

The process of getting 3D custom orthotics at The Foot & Ankle Clinic of Australia starts with a consultation with one of our skilled podiatrists. This first action is essential to halting the progression or chronicity of foot diseases. The podiatrist will carefully evaluate your condition during this session and, if necessary, propose further tests or evaluations, such as radiological imaging or a biomechanical study.

Biomechanical Assessment

A biomechanical examination is one of the most important factors in choosing the best course of treatment. By doing this evaluation, the podiatrist can go beyond treating the symptoms and comprehend the underlying causes of your issue. The podiatrist can see and comprehend several characteristics of your lower limbs during the biomechanical assessment, such as:

Joint Range of Motion: This assesses the degree of range of motion in your joints and the presence of any lower limb constraints.

Lower Limb Strength: Determining any deficiencies or imbalances requires assessing the strength of the muscles in your lower limbs.

Length and Alignment of Both Legs: Differences in leg length or alignment must be evaluated and treated because they can cause a number of issues.

Weight-Bearing Structure: Knowledge of how your weight is placed on your feet can help identify possible problems with your posture and gait.

Corrected Alignment: The evaluation might point up any misalignment that might be causing problems for your feet.

Walking Abnormalities: A vital component of evaluating and treating foot issues is observing your stride and recognising any abnormalities.

The Benefits of 3D Scanning and CAD/CAM Technology

The integration of 3D scanning and CAD/CAM technology offers several significant advantages:

Accuracy: These technologies provide unmatched precision, ensuring that the orthotics perfectly match the patient’s foot contours and address their specific issues.

Comfort: The orthotics are designed to fit seamlessly into the patient’s shoes, minimising any discomfort or irritation.

Longevity: 3D custom orthotics are durable and built to last, providing lasting support and comfort for the patient.


With the use of 3D scanning, CAD, and CAM technologies, The Foot & Ankle Clinic of Australia is setting the standard for providing cutting-edge, highly customised treatments for a range of foot ailments. We offer comprehensive podiatrist care along with state-of-the-art technology to guarantee the greatest results, whether you’re struggling with persistent foot pain, atypical gait patterns, or other lower limb problems. Visit us for a customised, cutting-edge solution to stop letting foot issues restrict your movement and quality of life.